Liftgate assembly

ABSTRACT

A vehicle liftgate assembly according to an exemplary aspect of the present disclosure includes, among other things, a vehicle body, a liftgate bracket, a liftgate rotatably mounted to the vehicle body by way of the liftgate bracket, and a strut connected to the liftgate bracket to regulate rotational movement of the liftgate bracket. This disclosure also relates to a method and a rotation assembly, which may include a liftgate bracket and a flipglass bracket.

RELATED APPLICATION(S)

This application is a divisional of prior U.S. application Ser. No.15/485,015, filed Apr. 11, 2017, the entirety of which is hereinincorporated by reference

BACKGROUND

This disclosure relates to a liftgate assembly used to open and close anopening in a rear portion of a vehicle body.

Minivans, sport utility vehicles (SUVs), hatchbacks, and other vehicleshave an opening defined in a rear portion of the vehicle's body.Ordinarily, these vehicles include liftgates that are used toselectively open and close the opening in the rear portion of thevehicle. Some liftgates include a flipglass window, which can be openedand closed independent of the liftgate to selectively expose a portionof the opening. Some liftgates are powered liftgates, which are openedand closed by an automated system. Other liftgates are manually openedand closed by a user.

Some known liftgate assemblies include a pair of liftgate struts mountedbetween the liftgate and the vehicle's body. These struts, which may bepneumatic struts such as gas springs, regulate movement of the liftgateas the liftgate opens and closes. When the liftgate includes a flipglasswindow, the liftgate includes another pair of struts connected to theflipglass window. In total, these known liftgate assemblies include fourstruts regulating movement of the liftgate and the flipglass window.

SUMMARY

A vehicle liftgate assembly according to an exemplary aspect of thepresent disclosure includes, among other things, a vehicle body, aliftgate bracket, a liftgate rotatably mounted to the vehicle body byway of the liftgate bracket, and a strut connected to the liftgatebracket to regulate rotational movement of the liftgate bracket.

In a further non-limiting embodiment of the foregoing assembly, theliftgate bracket includes a bearing rotatable about a shaft, the bearingincluding a ring provided within a housing and disposed about the shaft,the ring being rotatable relative to the housing and the shaft.

In a further non-limiting embodiment of any of the foregoing assemblies,the strut is connected to an outer face of the ring.

In a further non-limiting embodiment of any of the foregoing assemblies,the liftgate bracket includes a first bearing bed and a second bearingbed, the first bearing bed provided between the ring and the housing,and the second bearing bed provided between the ring and the shaft.

In a further non-limiting embodiment of any of the foregoing assemblies,the liftgate bracket includes a bracket arm projecting from the ring,and the bracket arm is connected to the liftgate.

In a further non-limiting embodiment of any of the foregoing assemblies,the housing includes an opening, the bracket arm projecting through theopening.

In a further non-limiting embodiment of any of the foregoing assemblies,the housing includes a first stop and a second stop, the first andsecond stops are provided on opposite sides of the opening, the bracketarm abuts the first stop when the liftgate is in a fully open position,and the bracket arm abuts the second stop when the liftgate is in aclosed position.

In a further non-limiting embodiment of any of the foregoing assemblies,the liftgate includes a flipglass window, the liftgate assembly furthercomprises a flipglass bracket connected to the flipglass window, and theflipglass bracket is rotatably mounted about the shaft.

In a further non-limiting embodiment of any of the foregoing assemblies,the assembly further includes a torsion spring disposed about the shaftand connected to the flipglass bracket, and the torsion spring regulatesrotation of the flipglass bracket.

In a further non-limiting embodiment of any of the foregoing assemblies,the liftgate bracket is a first liftgate bracket and the flipglassbracket is a first flipglass bracket, the first liftgate bracket and thefirst flipglass bracket provide a first rotation assembly, and theliftgate assembly includes a second rotation assembly having a secondliftgate bracket and a second flipglass bracket rotatably connected tothe liftgate and the flipglass window, respectively.

In a further non-limiting embodiment of any of the foregoing assemblies,the second liftgate bracket and the second flipglass bracket arerotatably mounted about a second shaft.

In a further non-limiting embodiment of any of the foregoing assemblies,a second strut is connected to the second liftgate bracket to regulaterotational movement of the second liftgate bracket.

In a further non-limiting embodiment of any of the foregoing assemblies,the shaft is connected to a vehicle body by a mount at a first end ofthe shaft.

In a further non-limiting embodiment of any of the foregoing assemblies,the strut is mounted substantially within a vehicle body such that thestrut is substantially not visible from a vehicle exterior.

In a further non-limiting embodiment of any of the foregoing assemblies,the liftgate is a liftgate of a sport utility vehicle (SUV).

A method according to an exemplary aspect of the present disclosureincludes, among other things, rotating a liftgate relative to a vehiclebody by way of a liftgate bracket. Further, in the method, rotation ofthe liftgate is regulated by a strut connected to the liftgate bracket.

In a further non-limiting embodiment of the foregoing method, the methodincludes rotating a flipglass window relative to the liftgate by way ofa flipglass bracket. Further, rotation of the flipglass window isregulated by a torsion spring connected to the flipglass bracket.

In a further non-limiting embodiment of any of the foregoing methods,the liftgate bracket includes a ring provided between a housing and ashaft.

In a further non-limiting embodiment of any of the foregoing methods,the liftgate bracket and the flipglass bracket are both rotatable aboutthe shaft.

A rotation assembly for regulating rotational movement of a liftgatehaving a flipglass window according to an exemplary aspect of thepresent disclosure includes, among other things, a shaft and a liftgatebracket connected to the liftgate and rotatably mounted about the shaft.Further, rotation of the liftgate bracket is regulated by a strutconnected to the liftgate bracket. The rotation assembly also includes aflipglass bracket connected to the flipglass window and rotatablymounted about the shaft. Rotation of the flipglass bracket is regulatedby a torsion spring.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a rear-perspective view of a motor vehicle with an exampleliftgate. In this example, the liftgate includes a flipglass window.

FIG. 2 schematically illustrates an example liftgate assembly includingfirst and second rotation assemblies.

FIG. 3 is a side view of an example liftgate bracket.

FIG. 4 is a side view of the example liftgate bracket of FIG. 3, andillustrates the liftgate bracket when the liftgate is in a fully openposition.

FIG. 5 is a side view of the example liftgate bracket of FIG. 3, andillustrates the liftgate bracket when the liftgate is in a closedposition.

FIG. 6 is a perspective view of an example flipglass bracket.

FIG. 7 is a side view of the example flipglass bracket of FIG. 6.

DETAILED DESCRIPTION

This disclosure relates to a liftgate assembly for regulating rotationalmovement of a liftgate of a motor vehicle. One example liftgate assemblyincludes a liftgate bracket, which is rotatably connected to a liftgate.A strut, such as a pneumatic strut, is connected to the liftgate bracketto regulate rotational movement of the liftgate bracket, and in turn theliftgate. Since the strut is connected to the liftgate bracket asopposed to the liftgate, a relatively short strut can be used. Further,since the strut is relatively short and is not connected directly to theliftgate, the strut can be provided within a vehicle body. As such, thestrut is substantially blocked from view from a vehicle exterior.

In addition to the liftgate bracket, the disclosed liftgate assembly mayalso include a flipglass bracket, which in one example is rotatablymounted about a common shaft with the liftgate bracket. A torsion springregulates rotation of the flipglass bracket, and in turn a flipglasswindow, without the use of struts. Thus, the liftgate assembly of thisdisclosure does not require struts connected to the flipglass window.

Referring to the drawings, FIG. 1 is a rear-perspective view of a motorvehicle 10, which is shown as a sport utility vehicle (SUV), includingan example liftgate assembly 12. While FIG. 1 shows an SUV, thisdisclosure is not limited to SUVs and extends to other vehicles,including minivans and hatchbacks.

In this example, the liftgate assembly 12 includes a liftgate 14rotatable between a fully open position and a closed position toselectively open and close (respectively) an opening defined in a rearof a vehicle body 16. The liftgate 14 is pivotally mounted to thevehicle body 16 near an upper edge of the liftgate 14. As used in thisdisclosure, the vehicle body 16 refers to the frame (including pillars)and paneling of the vehicle 10.

The liftgate assembly 12 also includes a flipglass window 18 in thisexample. The flipglass window 18 is rotatable between a fully open andclosed position to selectively expose a portion of the opening definedin the rear of the vehicle body 16. The flipglass window 18 is rotatablerelative to the liftgate 14, such that the flipglass window 18 can beopened while the liftgate 14 remains closed. Like the liftgate 14, theflipglass window 18 is pivotally mounted to the vehicle body 16 near anupper edge of the flipglass window 18. While a flipglass window 18 isshown in FIG. 1, it should be understood that this disclosure extends toliftgate assemblies that may not include flipglass windows.

FIG. 2 schematically shows a portion of the rear of the vehicle 10. InFIG. 2, the liftgate assembly 12 is in a fully open position, such thatan opening 20 in a rear of the vehicle 10 is exposed. In this example,the opening 20 is bound by the vehicle body 16. In particular, theopening 20 is bound laterally by spaced-apart vertical pillars 22. Thevertical pillars 22 may be “D-pillars” of the vehicle 10, for example.The opening 20 is bound vertically by a horizontal frame member 24,which spans between the vertical pillars 22. The horizontal frame member24 may be a roof of the vehicle 10.

In this example, the liftgate assembly 12 is rotatably connected to thehorizontal frame member 24 by a first rotation assembly 26 and a secondrotation assembly 28. The liftgate assembly 12 is rotatable, via thefirst and second rotation assemblies 26, 28, about an axis A relative tothe vehicle body 16 to selectively open and close the opening 20. Thefirst and second rotation assemblies 26, 28 are laterally spaced-apartfrom one another along the axis A. Further, it should be understood thatFIG. 2 shows the liftgate assembly 12 in an exaggerated position forpurposes of illustration only, as one skilled in the art would readilyappreciate.

The detail of the first and second rotation assemblies 26, 28 will nowbe described. To avoid redundancy, the first rotation assembly 26 willbe described in detail, and it should be understood that the secondrotation assembly 28 is arranged in substantially the same manner as thefirst rotation assembly 26. In the illustrated example, the secondrotation assembly 28 is essentially a mirror image of the first rotationassembly 26. In another example, the first and second rotationassemblies 26, 28 are identical.

With continued reference to FIG. 2, the first rotation assembly 26includes a shaft 30, a liftgate bracket 32, and a flipglass bracket 34.The shaft 30 extends along the axis A and is connected to the horizontalframe member 24 by a shaft mount 36. The shaft mount 36 may be connectedto the horizontal frame member 24 by way of fasteners or a weldedconnection, as examples. The shaft mount 36 supports the shaft 30 suchthat the shaft 30 is rotatably fixed. The liftgate bracket 32 and theflipglass bracket 34 are rotatable about the shaft 30.

The liftgate bracket 32 is connected to the liftgate 14 and is rotatablymounted about the shaft 30. Further, in this example, rotation of theliftgate bracket 32 is regulated by a strut 38. The strut 38 isconnected to the liftgate bracket 32 at one end and to the vehicle body16 at another end. The strut 38 may be a pneumatic strut, such as gasspring strut, configured to urge the liftgate 14 toward the fully openposition after the liftgate 14 is raised to an intermediate heightbetween the closed and fully open positions.

In this example, the strut 38 is connected directly to the liftgatebracket 32, as opposed to being connected directly to the liftgate 14.As such, the strut 38 does not travel with the liftgate 14 as theliftgate 14 opens and closes, as it would if the strut were mounteddirectly to the liftgate 14. The length of the strut 38 is alsorelatively short compared to struts that are connected directly to aliftgate. Since the strut 38 has a relatively short length and isconnected to the liftgate bracket 32, the strut 38 can be mountedsubstantially within a vehicle body 16 such that the strut 38 is notvisible from the exterior of the vehicle 10 when the liftgate 14 is inthe fully open position. In some examples, the strut 38 is not visibleat all from an exterior of the vehicle 10. Such an arrangement increasesthe aesthetic appeal of the liftgate assembly 12.

The flipglass bracket 34 is connected to the flipglass window 18 and isrotatably mounted about the shaft 30. Rotation of the flipglass bracket34 is regulated by a torsion spring 40 in this example. In thisdisclosure, there are no struts connected directly to the flipglasswindow 18 or the flipglass bracket 34. Rather, rotation of the flipglasswindow 18 is regulated entirely by the flipglass bracket 34 and thetorsion spring 40. Since the liftgate assembly 12 does not includestruts connected directly to the liftgate 14 or the flipglass window 18,manufacturing costs and assembly time are reduced. The lacks offlipglass struts also contributes to the overall aesthetic appeal of theliftgate assembly 12.

FIG. 3 is a side view illustrating the detail of the liftgate bracket32. The strut 38 is not illustrated in FIG. 3 for ease of reference. Theliftgate bracket 32 is mounted to the vehicle body 16 by way of a mount41. As shown, the mount 41 is connected to the horizontal frame member24 by a plurality of fasteners, although the mount 41 could be welded tothe horizontal frame member 24. Alternatively, the horizontal framemember 24 could be integrally formed with the mount 41.

The liftgate bracket 32 includes a bearing 42 rotatable about the shaft30. The bearing 42 in this example is a “double” bearing, meaning it hasan inner and outer bearing bed. Other types of bearings come within thescope of this disclosure, however. The example bearing 42 includes aring 44 provided within a housing 46 and disposed about the shaft 30. Asshown in FIGS. 4-5, the strut 38 is connected to an outer face of thering 44 at attachment point 78, in one example.

In this example, the ring 44 is rotatable relative to both the housing46 and the shaft 30. As such, the bearing 42 includes a first bearingbed 48 and a second bearing bed 50. The first bearing bed 48 is providedbetween an outer surface 52 of the ring 44 and an inner surface 54 ofthe housing 46. The surfaces 52, 54 serve as races for the first bearingbed 48. The second bearing bed 50 is provided between an inner surface56 of the ring 44 and an outer surface 58 of the shaft 30. The surfaces56, 58 serve as races for the second bearing bed 50.

The first and second bearing beds 48, 50 are provided with a pluralityof rolling elements 60, 62, such as ball bearings. In FIG. 3, therolling elements 60 within the first bearing bed 48 have a smallerdiameter than the rolling elements 62 in the second bearing bed 50,however it should be understood that the rolling elements 60, 62 couldbe any size. Further, it should be understood that the disclosedarrangement of the liftgate bracket 32 provides radial support for theshaft 30 at an end opposite the shaft mount 36.

In this example, the first bearing bed 48 does not extend around theentirety of the circumference of the ring 44. Rather, the housing 46includes an opening 64 interrupting the first bearing bed 48. Further,the liftgate bracket 32 includes a bracket arm 66 projecting from thering 44, through the opening 64, and radially beyond the housing 46. Thebracket arm 66 is connectable to the liftgate 14, as shown in FIGS. 4-5.In this example, the bracket arm 66 has a first portion 68 projectingsubstantially perpendicularly from an outer surface of the ring 44, anda second portion 70 inclined relative to the first portion 68. In thisexample, the second portion 70 includes apertures 72 configured toreceive fasteners that couple the liftgate 14 to the bracket arm 66. Theliftgate 14 could be connected to the bracket arm 66 using other knownattachment methods, however.

In this example, the bracket arm 66 is rotatable about the axis A withina rotational range of movement R. The limits of the range of movement Rare set, in this example, by the relationship between the housing 46 andthe bracket arm 66. In this example, the range of movement R is about120 degrees about the axis A. This disclosure is not limited to oneparticular range of movement, however. Rather, the range of movement Rcorresponds to a desired level of movement of the liftgate 14, which canvary in different applications.

The housing 46 includes a first stop 74 and a second stop 76 on oppositesides of the opening 64. The first and second stops 74, 76 provideboundaries for the rolling elements 60 within the first bearing bed 48,and are further configured to abut the bracket arm 66 when the liftgate14 is in the fully open (FIG. 4) and closed (FIG. 5) positions,respectively.

FIG. 4 illustrates the liftgate bracket 32 when the liftgate 14 is inthe fully open position. FIG. 4 also illustrates the strut 38 connectedto the ring 44 at an attachment point 78, and further illustrates theliftgate 14 connected to the second portion 70 of the bracket arm 66. InFIG. 4, the bracket arm 66 abuts the first stop 74. Specifically, thefirst portion 68 of the bracket arm 66 abuts the first stop 74.

FIG. 5 illustrates the liftgate bracket 32 when the liftgate 14 is inthe closed position. When moving from the fully open position of FIG. 4to the closed position of FIG. 5, the bracket arm 66 travels through theentire range of movement R until it abuts the second stop 76.

Again, the strut 38 regulates movement of the ring 44, and in turn theliftgate 14. With reference to FIGS. 4-5, the strut 38 is connected tothe ring 44 at the attachment point 78. The attachment point 78 isadjacent the bracket arm 66 in this example, but the attachment point 78could be provided in other locations. The attachment point 78 isprovided at a fixed location on the ring 44 such that linear movement ofthe strut 38 results in rotation of the ring 44.

FIGS. 6 and 7 illustrate the detail of the flipglass bracket 34. In thisexample, the flipglass bracket 34 has a main body 80 with a plurality ofapertures 82 for receiving fasteners that connect the flipglass bracket34 to the flipglass window 18. This disclosure is not limited tofasteners, and other attachment methods, such as bonding, come withinthe scope of the disclosure. Opposite the apertures, a plurality ofloops 84 project from the main body 80. The loops 84 are provided aboutthe shaft 30 and allow the flipglass bracket 34 to rotate about theshaft 30.

Rotational movement of the flipglass bracket 34 about the shaft 30 isregulated, in this example, by the torsion spring 40. The torsion spring40 includes a core 86 having a plurality of turns about the shaft 30.The torsion spring 40 further includes first and second legs 88, 90projecting from the core 86. The first leg 88, in this example, isconnected to the main body 80 by way of a loop 92. The second leg 90projects from the core 86 in a direction generally opposite the firstleg 88, and is connected to the vehicle body 16 by way of a projection94. The projection 94 may include a loop or other type of retentionmechanism, and may be integrally formed with the horizontal frame member24.

The torsion spring 40, in this example, is biased to urge the flipglasswindow 18 into a fully open position. The properties of the torsionspring 40 are selected such that the flipglass window 18 opens under thebias of the torsion spring 40 at a desired speed, and such that a usercan relatively easily overcome the force of the torsion spring 40 whenclosing the flipglass window 18. Accordingly, there is no need forstruts to be connected to the flipglass window 18 or flipglass bracket34.

As noted, the liftgate assembly of FIG. 2 includes first and secondrotation assemblies 26, 28. While the above-discussion focuses on thefirst rotation assembly 26, it should be understood that the secondrotation assembly 28 is arranged in substantially the same way as thefirst rotation assembly 26. For example, the liftgate 14 is rotatablyconnected to a liftgate bracket 32 of the first rotation assembly 26 anda corresponding liftgate bracket 32′ of the second rotation assembly 28.The liftgate bracket 32′ of the second rotation assembly 28 is alsocoupled to a strut at its outer face, in the same way as the liftgatebracket 32. Additionally, the flipglass window 18 is rotatably connectedto the flipglass bracket 34 of the first rotation assembly 26 and acorresponding flipglass bracket 34′ of the second rotation assembly 28.In the second rotation assembly 28, the liftgate bracket 32′ andflipglass bracket 34′ are rotatably connected to a second shaft 30′,which is arranged in the same way as the shaft 30, and is disposed aboutthe same axis A as the shaft 30. The first and second rotationassemblies 26, 28, may be manufactured as stand-alone units that aremounted to a vehicle as one-piece, which reduces assembly time.

It should be understood that terms such as “about,” “substantially,” and“generally” are not intended to be boundaryless terms, and should beinterpreted consistent with the way one skilled in the art wouldinterpret those terms.

Although the different examples have the specific components shown inthe illustrations, embodiments of this disclosure are not limited tothose particular combinations. It is possible to use some of thecomponents or features from one of the examples in combination withfeatures or components from another one of the examples.

One of ordinary skill in this art would understand that theabove-described embodiments are exemplary and non-limiting. That is,modifications of this disclosure would come within the scope of theclaims. Accordingly, the following claims should be studied to determinetheir true scope and content.

1. A method, comprising: rotating a liftgate relative to a vehicle bodyby way of a liftgate bracket, wherein rotation of the liftgate isregulated by a strut connected to the liftgate bracket.
 2. The method asrecited in claim 1, further comprising: rotating a flipglass windowrelative to the liftgate by way of a flipglass bracket, wherein rotationof the flipglass window is regulated by a torsion spring connected tothe flipglass bracket.
 3. The method as recited in claim 2, wherein theliftgate bracket includes a ring provided between a housing and a shaft.4. The method as recited in claim 3, the liftgate bracket and theflipglass bracket are both rotatable about the shaft.
 5. The method asrecited in claim 1, wherein: the liftgate bracket includes a bearingrotatable about a shaft, the bearing includes a ring provided within ahousing and disposed about the shaft, the ring is rotatable relative tothe housing and the shaft, and the strut is connected directly to anouter face of the ring.
 6. The method as recited in claim 5, wherein:the liftgate bracket includes a bracket arm projecting from the ring,the bracket arm is connected to the liftgate, and the housing includesan opening, the bracket arm projecting through the opening.
 7. Arotation assembly for regulating rotational movement of a liftgatehaving a flipglass window, comprising: a shaft; a liftgate bracketconnected to the liftgate and rotatably mounted about the shaft, whereinrotation of the liftgate bracket is regulated by a strut connected tothe liftgate bracket; and a flipglass bracket connected to the flipglasswindow and rotatably mounted about the shaft, wherein rotation of theflipglass bracket is regulated by a torsion spring.
 8. The rotationassembly as recited in claim 7, wherein: the liftgate bracket includes abearing rotatable about a shaft, the bearing includes a ring providedwithin a housing and disposed about the shaft, the ring is rotatablerelative to the housing and the shaft, and the strut is connecteddirectly to an outer face of the ring.